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For a ten gallon batch, you'll probably want to have about 11 gallons of wort at the end of the boil to account for kettle losses (dead space, break material, hops). If you figure you'll boil off roughly a gallon per hour and you might want to be able to do a 90 minute boil sometimes, your kettle will need to hold an additional 1.5 gallons. That puts you at ...

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